Knowledge Base
Standards
ASTM D8331 is the standard test method for measuring the film thickness of thin‑film organic coatings using non‑destructive ruggedized optical interference. This method provides a fast, precise, and repeatable way to verify coating thickness on coil‑coated materials during production or in the laboratory.
Accurate coating‑thickness measurement is essential for ensuring product performance, reducing waste, validating supplier specifications, and maintaining consistent quality across coated substrates.
ASTM D8331 outlines procedures for non‑destructive optical measurement of thin‑film coatings. Key elements include:
The method applies to:
ASTM D8331 provides a standardized, reliable way to confirm coating thickness without damaging the sample.
This standard is widely used across industries that rely on precise coating control, including:
It supports both continuous production monitoring and detailed laboratory analysis.
Accurate coating‑thickness data is essential for:
Non‑destructive optical measurement allows manufacturers to verify coating quality without interrupting production.
Industrial Physics offers several SpecMetrix systems that align directly with ASTM D8331’s non‑destructive optical‑interference requirements:
SpecMetrix In‑Line Coating Measurement Systems
Designed for real‑time, in‑process coating‑thickness measurement, SpecMetrix in‑line systems use ruggedized optical interference to deliver continuous, high‑resolution data. They help manufacturers maintain tight coating tolerances, reduce waste, and optimize production efficiency — all while meeting ASTM D8331 requirements.
SpecMetrix Enhanced Lab System
A laboratory‑grade system for precise, non‑destructive coating‑thickness measurement. The Enhanced Lab System provides fast, repeatable results for R&D, QC, and material qualification. It’s ideal for validating production‑line performance and ensuring coatings meet ASTM D8331 specifications.
SpecMetrix Advanced Lab System
A high‑performance lab solution offering expanded measurement capabilities, advanced analytics, and superior resolution. The Advanced Lab System is designed for complex coatings, multi‑layer structures, and demanding R&D environments where ASTM D8331 compliance and ultra‑precise measurement are essential.
Together, these SpecMetrix systems give manufacturers a complete toolkit for verifying coating thickness across production lines, laboratories, and specialized applications.
Industrial Physics supports manufacturers with the tools and expertise needed to measure coating thickness in line with ASTM D8331. From in‑line optical systems to advanced laboratory analyzers, we help ensure your coatings perform as designed — consistently, accurately, and efficiently.
SpecMetrix® In-line Systems deliver instant, non-contact coating thickness and film weight data directly on your production line - so you can cut waste, hold tighter tolerances, and speed up changeovers without stopping the line. Built for coil coaters, flexible packaging manufacturers, metal packaging producers, and industrial coating operations, our patented ROI/EXR technology gives production and quality teams continuous, real-time thickness data across substrates, colors, and coating types.
The Enhanced Lab System provides non-contact, non-destructive and real-time thickness measurements for offline and in-line coating testing.
The Advanced Lab System provides laboratories with non-contact, non-destructive and real-time coating thickness measurements for applied coatings and coated layers on samples.
The SpecMetrix® Lab DFTQA System delivers non-contact, non-destructive dry film thickness measurements for coil coating primers, base coats and top coats, accurate to within 1% across a 0.7 to 350 micron range. Get lab-verified coating data without damaging samples.
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