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Torus Z549 Benchtop Manual Wall Thickness Gauge

The Torus Z549 Benchtop Manual Wall Thickness Gauge delivers precise measurements of beverage can wall thickness with dedicated tooling per size. Compact, reliable, and easy to operate, it supports manufacturers in maintaining consistent wall thickness and quality control across can production lines.

Description

Brought to you by Torus, our specialist brand in metal packaging testing, the Z549 Benchtop Manual Wall Thickness Gauge is designed for accurate measurement of beverage can wall thickness. The Z549 offers precise manual readings, ensuring material consistency and process control in every production run.

Accurate wall thickness measurements

The Z549 Benchtop Manual Wall Thickness Gauge enables measurement of mid-wall and top-wall thickness at single positions. Operators can manually position the trimmed can to take readings at various radial points, providing flexibility and complete control over inspection.

With a resolution of 0.001 mm (1 micron), the Z549 delivers high accuracy and repeatability, ensuring reliable data for monitoring can body wall uniformity. These precision results help manufacturers optimize material usage and maintain the strength and performance of their beverage cans.

Reliable and simple to operate

Designed as a manual, benchtop  tool, the Z549 requires no air or power supply, offering convenient use directly on the production floor. Components are loaded, measured, and unloaded manually by the operator, supporting fast inspection.

The Z549 includes two Mitutoyo DTIs (digital indicators) for consistent, easy-to-read results and can be optionally connected to legacy software systems.

Durable, portable, and compliant

The Z549 is built for durability in industrial environments. Each system is supplied with CE marking and comprehensive documentation, including installation, operation, service, and maintenance manuals (both printed and digital).

Enhance your can inspection process

When paired with other Torus measurement solutions—such as the Z540 Flange Width GaugeZ541 Plug Diameter GaugeZ543 Can Height Gauge, and Z544 Dome Depth Gauge

Together, these instruments provide end-to-end quality control for beverage can manufacturing, ensuring consistent dimensional accuracy and production efficiency.

Specifications

SKU: Z549-11.6.1

Applications: Beverage Testing, Can Inspection

Materials: Aluminum, Steel

Component type: Trimmed Beverage cans

Component material: Aluminium and Steel

Component height: 80 – 250 mm

Component body diameter: 200 – 307 mm

Component wall thickness range: 0.00 – 1.00 mm

Resolution: 0.001 mm (1 micron)

Accuracy: ±0.01 mm

Capability: 0.002 mm

Operation: Benchtop manual gauge

Certification: CE marked

Features & Benefits

  • Accurate manual measurement of beverage can wall thickness
  • Measures mid-wall and top-wall thickness at single position
  • Resolution of 0.001 mm (1 micron) for precise readings
  • Simple manual operation – no air or power supply required
  • Optional data output via network cable to legacy systems
  • Fast Bodymaker setup measurements
  • Supplied with full operation and maintenance manuals
  • CE marked for safety and compliance

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FAQs

  • The Z549 offers an accuracy of ±0.001 mm and a resolution of 0.001 mm, delivering precise and repeatable wall thickness measurements for beverage cans.

  • Torus recommends calibrating the gauge once per shift (approximately every 8 hours) to ensure continued measurement reliability.

  • The Z549 measures wall thickness from 0.00 to 1.00 mm across can body diameters of 200–307 mm and heights from 80–250 mm.

  • No, the gauge is fully manual and requires no air or power supply, making it ideal for production line use or laboratory inspection.

  • No, the Z549 is designed for one specific can size only. It must be ordered separately for each can dimension (body diameter and height).

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