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Technidyne ACA RoQ™ Inline Roll Hardness Analyzer

The ACA RoQ™ Inline is fully automated measuring system which measures all rolls running on a conveyor. No need for operator or real time supervising, and provides accurate, data-driven measurements.

Description

Next-level roll hardness analysis—fully automated and inline

The ACA RoQ™ Inline Roll Hardness Analyzer is a cutting-edge solution designed for seamless integration into production lines. It enables manufacturers to measure every roll immediately after winding and before packaging—without manual intervention. All measurements are automated, data-driven, and non-destructive.

Future-ready roll hardness measurements

Engineered for demanding industrial environments, the RoQ™ Inline combines precision sensors, automated data collection, and intuitive software to deliver actionable insights. Mills gain full control over roll quality, reduce waste, and ensure optimal performance from start to finish.

The system provides continuous roll quality monitoring during production, delivering real-time data on roll hardness profiles and enabling automatic anomaly detection. It supports complete roll documentation and traceability, enhancing customer confidence and supporting quality certifications.

Roll hardness profiler essentials

When you need to define a good or bad roll it’s essential to know the roll hardness profile. A good paper roll is wound with uniform or diminishing hardness from the core to the outside of the roll.

Whether you’re working with paper, paperboard, cardboard, corrugated materials, films, or non-wovens, rolls that are wound too soft or too tight can lead to problems. Rolls must be wound to support their own weight and withstand impact and compressive loads during shipping and handling.

The benefits of automated roll hardness profile testing

With the ACA RoQ™ Inline Roll Hardness Analyzer, you can:

  • Quickly identify roll issues: Detect deviations such as soft edges or inconsistent hardness before they cause runnability problems or customer complaints.
  • Ensure consistent roll quality: Real-time, reliable measurements allow for fine-tuning of the winding process, resulting in uniform roll structure and reduced variability.
  • Save money and protect your reputation: Fewer roll quality complaints mean less waste and happier customers. Maintaining roll quality throughout production minimizes defects and boosts satisfaction.
  • Automate quality control: Fully compatible with digital production systems, the RoQ™ Inline supports automated quality control and drives continuous improvement through data.

Rolling out roll hardness solutions

We offer a wide range of paper and film roll hardness testers. Explore the Smith Roll Tightness Tester 40-54 or take a look at the RoQ Roll Hardness profiler. Have something else in mind? Get in touch – we’ll be happy to help.

Stay updated with roll hardness insights

We like to share the lessons learnt over many decades of providing roll hardness profiler devices. Why not check out the knowledge base section of our website where you’ll find blogs on how to eliminate starred paper rolls or the common roll winding defects to look for?

Specifications

SKU: ACAROQINL0010

Applications: Corrugated Testing, Hardness Testing, Materials Testing, Paper Testing, Paperboard Testing

Materials: Cardboard, Corrugated Paper, Non-wovens, Paints and Coatings , Paper, Paperboard

Maximum conveyor speed: 300mm/s

Minimum space between rolls: 1500mm (non-supervised)

Minimum roll width: 400mm

Design roll diameter: 800mm

Minimum roll diameter: 300mm

Maximum roll diameter: 1600mm

Home to roll time: 2s

Roll to home time: 1.5s

Return to home after reset: 30s

Beam lock after roll leaves S3: 1s

Main power input: AC 100-240V, 1.6-0.7A, 50-60Hz. DC110-150V, 1.4A.

Width: 900mm

Depth: 550mm

Height: 480mm

Weight: 25kg

Features & Benefits

  • Inline, fully automated roll hardness measurement
  • Measures every roll after winding and before packaging
  • Non-destructive testing with precision sensors
  • No operator needed – eliminates manual intervention
  • Consistent, repeatable measurements – no user-related variation
  • Real-time data collection and anomaly detection
  • Automated data handling and communication with mill systems
  • Supports complete roll documentation and traceability
  • Compatible with digital production systems
  • Helps in reclaim handling and roll quality classification
  • Enables better cross-direction (CD) profile control, especially caliper

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FAQs

  • The RoQ Inline Roll Hardness Analyzer can be used by a broad range of paper and film makers across the packaging industry.

    • Papermakers: including containerboard, speciality papers, graphic papers, coated or uncoated fine papers.
    • Conveting industry: labels, flexible packaging, multilayer laminates.
    • Plastic and film manufacturers:  PE/PP/PVC/PET films, Orientated films (BOPE, BOPP, BOPA), Technical and Special films
  • Yes, the ACA RoQ Inline Roll Hardness Analyzer is an automated solution for in-line roll test and and inspection. It is designed to be installed directly to your production line and will measure every roll  after the winder and before packaging—without manual intervention.

  • By replacing manual and subjectvive visual checks, the ACA RoQ Inline solution provides accurate, data-driven measurements so that manufacturers can have significant reductions in quality costs, fewer returns and have greater confidence in their quality processes.

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