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Products  > Quality By Vision SEAMetal HD: Double Seam Inspection for Food Cans

Quality By Vision SEAMetal HD: Double Seam Inspection for Food Cans

High Definition Double Seam Scope for Food Cans

Description

NEW! SEAMetal Version 6 for Windows 10

Many companies believe that increasing the number of double seam measurements is the best solution in ensuring their seams are hermetically vacuum sealed. Increasing the rate and number of double-seam measurements is not the solution. After all, checking more cans won’t improve productivity, it will just locate problems more frequently – without improving a single can. That’s why advanced, high-accuracy, fast and repeatable seam scopes are needed now more than ever.

Now with SEAM doctor to help analyze and solve seaming issues discovered through the software!

SEAMetal HD is the third generation of double seam vision systems by Quality By Vision. Quality By Vision has been continuously improving and developing this system since 1993, ever since the world’s first automatic double seam scope: SEAMetal 9000X has been introduced.

Our SEAMetal HD double seam software is easy to learn and the most user-friendly in the industry. Years of continual improvements have allowed us to introduce the first integrated High-Definition sensor for double seam inspection. This provides an unprecedented look at the double seam. You can now get a sharper, clearer image which gives a much more accurate and repeatable measurement!

The system runs under Windows operating systems (including Windows 10) and connects to the computer using USB 2 (or higher).

In third-party customer GR&R testing, this system was found to have a “world-class” GR&R rating!

The software measures: Body thickness, Cover thickness, Seam thickness, Seam length (seam height), Body Hook, Cover Hook, Wrinkle (Tightness), Seam Gap, Countersink, Body Hook Butting, Cover Hook Butting, Overlap, Overlap %, (Countersink – Length), Vee, and many more. The software also allows for 5 standards (including minimum, maximum, nominal, and amber = Unacceptable minimum and maximum).

Each measurement can be made from the high-definition sensor, by keyboard, or imported from an external mechanical gauge. The software provides easy-to-understand and free SPC statistics graphs. Statistics calculations include: Average, standard deviation, six sigma graphs, CP, CPK, Kurtosis, Skewness as well as UCL and LCL.

The software is touch friendly, you can zoom, pan, and move lines with a simple gesture. The software will let you customize reports, including attaching SPC graphs and seam images to your reports. Everything you need is in one simple package!

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Specifications

SKU: 420 450:00

Applications: Can Inspection, Double Seam Inspection

Materials: Metals

Resolution (HD) : 0.0002″ (0.005 mm)or better

Case : Stainless Steel

Interface : USB2/3

Centering device : Variable (depending on can type)

Optical units : Call for details

Features & Benefits

Adaptive detection algorithm – improves accuracy by training detection system with hard-to-detect double seamsEach seam can be measured automatically (less than 1 second per seam scan) or manuallySeam thickness, countersink and other measurements can be received from the software, calipers or external gaugesAdjustable Centering Device on the vision system ensures the seam image is ideal and blocks unwanted lightFree SPC system – easy to use, easy to understand, great graphics, supports drilldown directly from SPC graphs down to the seam reportsTight integration with Excel for automatic, customizable reportsTrue thickness option for accurate seam thickness, without requiring external calipers or gauges!Multilingual – Translations available to most languagesNetwork support – allows secure access to other SEAMetal HD systems throughout the network, as well as remote report viewing through local and remote networkCustomizable reportsSupports rechecks – in situations where seamer adjustments were performed after the seam checkSupports “undo” to avoid operator mistakesCommunicates with any SPC data collection systemSEAM-explorer™ allows R&D teams to inspect any radius, angle, distance or area within the double seamExternal gauge support (e.g., Countersink or thickness gauge, can height, flange width, double seam thickness, double seam length and more)Option: Portable Optical unit with portable sawCE certifiedPre-focused, Pre-calibratedNEW – Competitive upgrades for seam inspection systems from other manufacturers!New SEAMetal Version 6 featuresNew! SEAM Dr. SoftwareNew! Measure Wrinkle / Tightness on the optical unitSupport from Windows 7 to Windows 10Multi touch support (zoom, pan)Touch & Gesture supportMouse wheel supportCompletely redesigned for supporting new wider screensAdapts to your screen resolution, particularly with high resolution screens!XD mode (switch between gauge and non gauge).Per-standard enable/disable gauge measurementsSPC date presetsCalibration report now accessible directly via menuPDF export support in reportsNew database formatExternal gauges can now be measured in any order that the company prefersImproved detectionImproved image quality from optical unitsImproved reports printing

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Success Stories

The problem

Canning production line problems are time consuming and costly. At some point many food and beverage companies encounter an issue with the seams of their cans, as was the case for a major brewery we work with.

The solution

Our customer needed a reliable machine to measure everything from seam thickness, height and gap through to countersink depth and overlap. The SEAMscan SPC System, an affordable, high-resolution tool for double seam inspection and measurement, solved their problem.

The result

‍Gicole Patterson of Blues City Brewery said:

 

“We have experienced very minimal downtime due to their (the IP technical support team’s) dedication! I can’t express enough how happy I am with their support!”

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