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CMC-KUHNKE QbyV Score Residual Gauge

The Score Residual Gauge is an inexpensive, accurate and feature-rich can inspection system for any type of easy open end metal package. 

Description

Brought to you by CMC-KUHNKE, our vision inspection specialist brand, the Score Residual Gauge is a computerized laser score residual gauge 

The difference between a good end and an end that doesn’t open – or a tab that breaks off – is only a few microns. Therefore high accuracy repeatable measurements are essential.  

Our vision inspection system is an inexpensive, accurate and feature-rich gauging solution for any type of easy open end metal package. It offers you precise, non destructive testing and saves you money. 

The problem with a manual can inspection system 

Until we arrived on the scene, alternative microscope-based gauges depended on skilled operators. They had to manually focus on the score groove using an external video monitor and micrometer. However, manually focusing on the score is highly subjective (one person saying this point is in focus, while another says it’s not). 

The high reliance on operators produces a lower GR&R rating, as various operators will evaluate the correct focus differently. A study conducted by our customers indicates that the repeatability of such systems is approximately 5-7 microns (0.0002″-3″)! 

 

The CMC-KUHNKE QbyV Score Residual Gauge 

Our Score Residual Gauge is extremely cost effective and produces a repeatability of +/- 1 micron (0.00005″). The system is easier to maintain since there are no additional peripherals (decoders or video monitors). The can inspection system is directly connected to the computer via a single USB cable. 

Our expertise in optics, software and laser technologies provides a reliable accurate measurement, improving the accuracy and repeatability regardless of the user. There is absolutely no subjectivity risk – different operators will get the same result. 

Multi-testing can inspection system 

The Score Residual Gauge is a robust, accurate and non-destructive testing system for easy open end measurements. 

In addition to the high accuracy score residual measurement, our Score Residual Gauge performs additional important measurements at no extra!  

Our laser score system will scan a score groove profile, effectively replacing the need to epoxy the end and do a metallurgic cross section! It can even offer the option to measure rivet thickness and rivet diameter. 

Crack open our can inspection equipment portfolio 

Across the IP portfolio we make a wide range of vision based can inspection equipment for all types of cans and QA demands.  

For example, the Torus Z603 Semi-Automatic Bench Top Opening Force Gauge is our industry-leading pop and tear and tab strength testing machine for both food and beverage can ends with a simple change of parts.

If you work with aluminum or steel cans, the SEAMscan XTS III will increase the accuracy of your double seam inspection testing and reduce spoilage – saving you time and money.  

Can inspection equipment expertise

Over many decades of creating vision based can inspection equipment we’ve learnt a lot about optimal processes to follow and building the most reliable, accurate devices. We like to share the insight we’ve gained across the knowledgebase section of our website.  

We’ve published lots of blogs relating to can inspection equipment. Like this piece – 2-piece Vs 3-piece cans: choosing the right packaging. Or this one which explores some commonly asked questions relating to can seam inspection.  

If you appreciate this type of can inspection equipment content then take some time to explore our website. You’ll find lots more blogs, videos and advice from our experts. 

Specifications

SKU: 277 000:00

Applications: Beverage Testing, Can Inspection

Materials: Metal

Resolution: 0.001 mm (1 micron) = 0.00005″ (50 millionths)

Depth of field: 0.001 mm (1 micron) = 0.00005″ or better

End diameters: 45- 104 mm (1.8″-4.1″)

Range: 0-3 mm (0-0.12″)

Magnification: X900 with a 17″ monitor

Features & Benefits

  • R&R (15% or better) and resolution (+/-1 micron) 
  • Absolutely no subjectivity – different operators will get the same result 
  • Automatic measurement 
  • Non-destructive 
  • Affordable solution (uses the computer for most functions) 
  • Built-in statistics, reports, saves images and profiles 
  • Score groove profiling technology lets you see and measure the profile of the score groove, quickly and easily 
  • Measures important additional features, such as rivet diameter and thickness (optional) 
  • Works on any size and shape easy open end, both steel and aluminum 
  • Can be connected to external SPC systems (in addition to the reporting & statistics software supplied with the system) 
  • Score groove profiling and rivet thickness measurements at no extra cost

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Customer Success Story

Frequent unplanned stops → Real‑time clearance control → Smoother, faster can‑line ✓

The Problem

With rising pressures on canneries and can makers to increase productivity, minimize both changeover time and unplanned stops – while ensuring higher quality closures – accurate seamer setup is vital.  

The Solution

Our customer needed a reliable instrument to speed up their seamer changeovers. We presented the ‘perfect’ solution in the CMC-KUHNKE QbyV Clearance Gauge. It takes the guesswork out of seamer setup, improves seam integrity, increases uptime and rapidly makes changeovers. 

The Result

A spokesperson for industry-leading metal packaging  manufacturer Caniel said: “The team at Industrial Physics identified the perfect solution for our testing requirements and this has been a huge benefit for us.” 

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