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Torus Z541 Plug Diameter Gauge

The Torus Z541 Plug Diameter Gauge is the ideal quality control tool for measuring the internal neck or plug diameters of food and beverage cans.

Description

Brought to you by Torus, our specialist measurement, automation, and metrology brand, the Torus Z541 Plug Diameter Gauge with a dial test indicator accurately measures the inside diameter (ID) on food and beverage cans.

Our reliable and robust tabletop gauge precisely measures both the internal neck or  plug diameters of cans of all sizes. In just three seconds it will check that your can components match size specifications for proper sealing and filling.

Perfect your plug diameter measurement using the Torus Z541 Plug Diameter Gauge with a dial test indicator

The Torus Z541 is highly accurate and so easy to use. Simply position the can open end down onto the plug section (which is a fixed reference size). As the plug engages any deviation in diameter is detected and displayed on the dial test indicator (DTI).

You’ll enjoy consistent plug diameter measurements with an accuracy of +/- 0.030 mm, a resolution of 0.010mm and repeatability and reproducibility (R&R) of 0.030 mm. You can even set a tolerance conformance range so that the measurements are marked as a ‘pass’ or ‘fail.’

Your test results are shown on the DTI screen as you measure each component. They can also be exported to an external PC’s software package for further analysis.

The most accurate plug diameter gauge with a dial test indicator

The Torus Z541 plug diameter gauge was developed to improve upon the handheld alternatives available. We achieved this through a tabletop design with features that include precision machined and hardened contact surfaces, and a wide base.

Certified calibration confidence

Each plug diameter gauge can be fitted with multiple dies for different can diameters. Plus, you’ll enjoy complete confidence in the accuracy of your measurements as each die comes with its own certified calibration gauge.

Can gauge software options

The Torus Z541 Plug Diameter Gauge effortlessly links with leading software packages including our advanced Torus GaugeXplorer measurement software, or our Visionary QC™9 Software and SEAMetal SPC, both from CMC-KUHNKE.

Our unbeatable can gauge collection

We’ve been working with metal packaging for many decades and have developed all different types of can measuring equipment for all manner of applications.

Across the diverse portfolio of products we offer, we have devices like the Torus Z543 Can Height Gauge, the Torus Z544 Manual Dome Depth Gauge, or the Torus Z540 Flange Width Gauge.

If you’re looking for something else, then please take some time to view the full range of can inspection equipment from across the Industrial Physics portfolio.

Can gauge testing top tips

Over the decades we’ve learnt a lot about making can gauges and helping our customers with measuring cans.

We share some of this insight throughout the knowledgebase section of our website. For example, there’s this blog which delves into common double seam defects and how they can dent your reputation. Then, you could try this one on how to test aluminum cans.

Specifications

SKU: Z541-9.4.1

Applications: Aerosol Testing, Beverage Testing, Can Inspection

Materials: Aluminum, Metal, Steel

Component Materials: Steel, Aluminum

Component Shapes: Round

Component Stages: Finished, Unseamed, Empty Cans

Component Outer Diameter Range: 48 to 153 mm

Plug Diameter Measurement Accuracy: +/- 0.030 mm

Plug Diameter Measurement Resolution: 0.010 mm

Plug Diameter Measurement R&R: 0.030 mm

CE Marked: Yes

Features & Benefits

  • Low-cost, high quality manual plug diameter gauge
  • Reliably accurate to +/- 0.030 mm, with a resolution of 0.010 mm
  • World class GR&R of 0.030 mm
  • Renowned digimatic Mitutoyo dial test indicator (DTI)
  • Rapid three second measurement cycle
  • Automated data transfer option
  • Multiple software options for data export
  • Comes with protective case and UKAS calibration certificates

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