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Ray-Ran CNC Model 1 Test Sample Profile Cutter

The CNC Sample Profile Cutter can be used for Test Sample Preparation and 3D prototyping. This reliable sample cutter is particularly useful for preparing thicker sheet materials or pipe sections, as it can cut samples of up to 40mm thick.

Description

Powerful benchtop sample cutter

Designed and manufactured by our specialist brand Ray-Ran, the Model 1 CNC Sample Profile Cutter is rapidly becoming the best bench top milling machine in its class. It offers variable spindle speeds from 2400rpm to 24000rpm and an effortless interface between the sample cutter and your PC. It is also constructed of high-quality materials to ensure its durability.  

Why choose the CNC benchtop milling machine

This sturdy sample cutter can be used to mill a huge range of samples and is particularly recommended for tough or thick samples.  

Applications 

This 3-axis rapid prototyping vertical milling machine is ideal for cutting hard dense polymer sheets and laminates up to 40mm thick as well as polyethylene and polypropylene pipes that are used within the gas and water industry.  

Industries

The versatility of the machine makes it ideal for research and development departments, laboratories, and universities. 

Features of the CNC sample cutter

The CNC-1 sample cutter offers a wide range of practical features, it offers a cycle program creator including, Face Milling, Pocketing, advanced contouring Multi-screen viewports and much more.  

Bed size and travel distances

The CNC-1 comes with a bed size of 500mm x 440mm which has tennon slots for clamping down the sample. Travel distances on the X, Y, and Z axis are 300mm x 250mm x 100mm respectively and are fitted with high-quality lead screws and linear guide rails for precision and accuracy.  

Cutting capacity and feed 

The high-speed spindle is variable from 2400 rpm to 24000 rpm and has a milling cutter capacity of up to 10mm diameter. Cutting feed ranges up to 1100mm/min can be achieved for a fast accurate milling process with each axis driven and controlled by advanced stepper motor technology.  

Air cooling system as standard 

Pipework is supplied as standard for air cooling to reduce the cutter temperature when machining components and the machine can also be fitted with dust extraction. The fully enclosed cabinet has an internal light and an electrical safety interlock to ensure operator safety when the cabinet door is in the open position. 

Securing samples 

When it comes to securing samples, a standard clamping kit can be supplied or bespoke clamping fixtures can be designed and manufactured by Ray-Ran to meet your own specific requirements. 

Flashcut CNC software

The CNC1 is supplied with Flashcut CNC software which is a dedicated real-time CNC program for use on a PC or Laptop. It interfaces effortlessly with the machine and uses industry-standard numerical control G-Code and Letter addresses for programming. Pre-written CNC programs are available direct from Ray-Ran for any shape or size of the test sample or to any international test standard.

Accessories 

  • Tooling and clamping kit 
  • Pipe clamping fixture 
  • Single flute tungsten carbide milling cutters 
  • Pre-written CNC programs 
  • Dust extraction 
  • I/O spindle expansion board 
  • Auto tool change system & tool rack 
  • CAD/CAM software 

Technical Specification:

  • 220-240 volts 1 ph 50 Hz 
  • Program List box 
  • G-code program editor 
  • Feedrate override selector 
  • Step and continuous run modes 
  • Digital readout display including Program, Machine 
  • Full 5-axis support 
  • Tool life management system 
  • Very accurate runtime estimate 
  • Configuration wizard 
  • Advanced contouring Multi-screen Viewports 
  • DXF import 
  • Tool path generator 
  • Cycle program creator including, Face Milling, Pocketing 
  • Cutter compensation feature 
  • Main screen display units (English/metric) 
  • All G-Code and M-Code variables catered for 
  • G-Code teach box 

MINIMUM PC REQUIREMENT

  • 1 GHz or faster processor
  • 1 GB of RAM
  • Windows XP, Vista or 7 either 32 or 64 bit
  • At least 1 available USB port

Specifications

SKU: RR/CNC1

Applications: Sample Testing

Materials: Aluminum, Composites

Net Weight (kg): 110

Width (cm): 98

Depth (cm): 60

Height (cm): 70

Features & Benefits

  • High Quality 0.5KW Router Spindle 
  • Variable spindle speeds from 2400 rpm to 24000 rpm 
  • High quality guide rail and lead screw system 
  • Positional homing switches 
  • Total enclosure safety cabinet for user protection 
  • Internal lighting 
  • Emergency Stop Button 
  • Computer interface with cabling and Windows™ Flashcut CNC PC software 
  • Low cost CNC programs available to any International test standard 
  • Uses industry standard G & M codes 
  • CE declaration certificate 
  • 1 year return to base warranty 

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Customer Success Story

A need to stay on top of industry demands → Adopted TQC Sheen Pendulum Hardness Tester → Trusted, reliable solution achieved ✓

The Problem

When your customers must be able to rely on your inks and coatings there’s no margin for error in your test and inspection processes. So, settling for second-rate equipment and advice is a risky business! 

The Solution

With several dedicated inks and coatings testing brands in the Industrial Physics family, our industry-leading product portfolio and expertise is even relied upon by leading paint testing laboratories.   

The Result

Artur Palasz, R&D Director at Spektrochem, said:

“Many of our customers appreciate Industrial Physics equipment, because it is a world-class apparatus that they know and use in their laboratories. Excellent technical contact, perfect customer service and fast order processing time are undoubtedly additional advantages that determine the choice of Industrial Physics as our permanent supplier of laboratory equipment today and in the future.”

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