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Can Shell and End QC: Glossary and Fact Sheet

Key terms

Term  Definition 
Can shell  The drawn body of a two-piece can, before the end is seamed on. 
Can end  The lid component, often an easy-open end, seamed onto the shell. 
Double seam  The interlocked fold that joins the end to the shell to create a hermetic seal. 
Opening force  The force needed to open an easy-open end, also known as pop and tear. 
Buckle pressure  The internal pressure at which an end or shell deforms. 
Burst pressure  The internal pressure at which an end or shell fails structurally. 
Enamel rater / metal exposure  A test of internal coating integrity using electrical conductivity to detect exposed metal. 
Sealing compound  The material applied to the end curl that helps form a tight double seam. 
Score residual  The remaining metal thickness beneath the score line on a can end. 
EOE progression  Inspection of the dimensional features of an easy-open end across conversion stages. 

Equipment quick reference

Test category  Beverage equipment  Food equipment 
Opening performance  Torus Z603  Torus Z603 (semi-auto) 
Pressure resistance  Torus Z605  Torus Z615 (semi-auto) 
Coating integrity  Torus Z604 (beverage)  Torus Z604 (food) 
Seal quality  Torus Z403  Torus Z403 (food) 
Score integrity  Torus Z606  Torus Z606 
Visual and dimensional  Z401 and Z601  Z411 and Z611 

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FAQs

  • A complete programme covers opening force, buckle and burst pressure, enamel rater (coating integrity), compound weight and placement, score residual, and visual and dimensional inspection. Each targets a different risk – strength, sealing, coating, usability, or precision – so all are needed for full coverage. 

  • For a complete system you typically need a gauge for each test category. For beverage cans that often means the Z603, Z605, Z604, Z403, Z606, plus Z401 and Z601 for inspection. Food lines use the equivalent food-format gauges. 

  • Automated systems offer higher accuracy and repeatability, remove operator subjectivity, run faster cycles for high-speed lines, and provide real-time data for process optimization. They also reduce waste, labor costs, and production risk. 

  • Buckle pressure is the point at which an end or shell deforms, while burst pressure is the point at which it fails structurally. Both are measured by applying controlled air pressure to simulate real-world conditions during filling, storage, and transport.

  • Coating integrity is checked with an enamel rater, which uses electrical conductivity to detect metal exposure, pinholes, and coating defects in the internal protective layer. The Torus Z604 enamel raters automate this for high-throughput inspection.

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