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Explore every stage of the modern plastic bottle and container manufacturing process with our interactive process map. From raw material preparation and preform production through to stretch blow molding, filling preparation, inspection, labeling, and palletizing, every step requires precision, consistency, and rigorous quality control. By clicking on each stage within the diagram below, you…
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Explore every stage of the modern canmaking line with our interactive beverage can manufacturing process map. From coil handling and cupping through to decorating, necking, and palletizing, each step in the process demands precision, consistency, and quality assurance. By hovering over each stage in the diagram below, you can discover the most relevant beverage can…
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Overview Burst strength testing is one of the most widely used methods for evaluating the performance of sealed flexible packaging. It applies controlled internal pressure to a package until failure, measuring the point at which the seal or material gives way. For quality managers, R&D specialists, and operations experts working across flexible packaging production, burst…
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Definition: Wet coating thickness measurement is the process of measuring the thickness of applied coating or paint layer immediately after it has been applied to a metal coil substrate — before the coated product enters the curing oven and dries. This is achieved using non-contact, optical sensor-based technology positioned inline at the point of application. Why it matters: In coil coating production lines, coatings travel at high…
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Color consistency in metal can manufacturing refers to the ability to reproduce a brand's specified colors accurately and repeatedly across every decorated aluminum or steel beverage can - regardless of production run, facility, or geography. In the can-making industry, color is measured using three attributes: hue (the recognized color, such as red or blue), chroma (the vividness or saturation of that color), and lightness (how light or dark the color appears). These are quantified using…
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Our metrology toolkit has been created by specialist experts with in-depth knowledge It offers insight and best practice advice for UK-based manufacturers working with CMMs, arms, height gauges, or master artefacts. Through UKAS-accredited Torus Metrology Services, you can rest assured that your metrology needs are being handled by true specialists with the appropriate knowledge, certifications, and expertise required to deliver results. Our free toolkit offers advice on…
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To ensure that paints and coatings are easy to apply and durable in their nature, oils and additives are required. To know that the addition of these components doesn’t adversely affect the composition of your final paint or coating, you need thorough and efficient viscosity testing. Oils and lubricant additives in paint The addition of…
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Can seaming to achieve robust, hermetically sealed metal packaging is a preferred practice to protect a wide range of types of products across many industries. An effective double seam is crucial to the integrity of a can. The process of can seaming has been around for decades and has undergone some massive transformations over the…
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How to validate protective coatings with adhesion and corrosion testing Protective coatings only deliver value if they stay bonded to the substrate and resist the environments they're exposed to. Whether you're coating bridge steel, automotive body panels, marine structures, or industrial components, two families of test give you the evidence you need: adhesion testing and…
Key terms Adhesion: The strength of the bond between a coating and its substrate. Substrate: The surface a coating is applied to, such as metal, concrete, wood, or plastic. Pull-off adhesion test: A quantitative test that measures the perpendicular force needed to detach a coating from its substrate, reported in MPa or psi. Dolly: The…
Coating adhesion and corrosion testing are two complementary coating test and measurement methods used to confirm that a protective coating will perform once a product is in service. Together they answer two questions that matter to quality, R&D, and operations experts: will the coating stay attached to the substrate, and will it protect that substrate…
When you need to know whether your coatings can protect your materials from corrosion, salt spray testing is the answer. Whether you’re in construction, civil engineering or the automotive industry, salt spray testing could be just what you need to ensure that your paints and coatings will protect your products from corrosion. Salt spray testing…
Need to be able to predict and understand the potential for real-world corrosion failures? Cyclic corrosion testing (CCT) could be just the answer you’re looking for. This reliable testing method is invaluable to a huge range of modern industries, including everything from automotive manufacture, to aerospace, military and offshore industries, as well as paint, plastics,…
A car’s paintwork is one of the most noticeable things about it – and that means that getting it right is top priority for manufacturers. Car paint and its functions There are a huge number of paint types available, all of which can change the look and feel of a car. But it doesn’t matter…
While there are many key standards that are required by the automotive industry as a whole, each manufacturer also has their own set of quality standards to abide by. These quality control standards all need a specialized testing process to match. Get a little insight into the standards used by some of the top automotive…
What is flexible packaging? Your complete guide Flexible packaging is any kind of packaging that can easily change shape. It’s used in all sorts of industries, from cosmetics to medical supplies, and is widely used in the food industry, where new areas of interest are driving interest and innovation. With improvement and evolution in materials…
How high humidity affects electronics and how to test it Making electronics that can function in all sorts of environments can be tricky – so many environmental factors can test device integrity to the limit. High humidity is the sort of challenge lots of products are likely to face, so we’ve put together some advice…
