When a leading food and aerosol can maker Caniel needed to increase the efficiency of their canning line and reduce downtime, they called on us for our knowledge and the strength of our product portfolio to help.
We’d been working with Caniel for a number of years. And after inviting our experts to investigate and recommend the right testing equipment to speed up their seamer, the owners of Caniel were delighted to see a rapid return on their investment in our Quality By Vision Clearance Gauge.
Not only did it solve the original problem they came to us with, but it also offered a number of additional cost-saving, performance-boosting benefits.
Seam inspection is a critical application within the metal packaging industry for protecting against leaking cans, ensuring the quality of metal packaging, and protecting reputations.
Plus with rising pressures on can makers to increase productivity, minimize both changeover time and unplanned stops - while ensuring higher quality closures - accurate seamer setup is vital.
Find out more about our portfolio of testing solutions for can inspection by clicking the button below:
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Partners, not providers.
Caniel needed an instrument to speed up their seamer changeovers. We’d developed a trusted relationship over many years and wanted to ensure we didn’t just provide them with the most efficient and cost-effective solution, but that they also had everything they needed to make the most of our equipment.
Our team quickly identified and presented the most appropriate solution. The Quality By Vision Clearance Gauge is an advanced inspection device that allows you to effortlessly dial in every head on the seamer to the new can size in a fraction of the time.
When you use our vision device you’ll significantly reduce seamer setup and changeover times. You also lessen and shorten the number of unscheduled stops, while the gauge doubles up as a preventative maintenance and troubleshooting tool against seam defects.
Unlike a traditional feeler gauge, which requires vast experience and a bit of guesswork, our Quality By Vision machine presents a helpful live image. You can set the roll chuck distance according to preset standards, ensuring your seams are compliant and set up correctly according to your own standards.
Solving a multitude of problems
Nora LaOr, Product Manager at Industrial Physics explained more about the potential of this versatile tool,
"For Caniel, reducing setup and changeover times on the can line was the primary need that encouraged them to purchase this system. However, the system also provides a whole host of additional benefits too – in particular, it allows the seamer mechanic to inspect the tooling and bearing condition in the seamer. Ultimately this will help to prevent against any defect related issues that may come along."
This sophisticated technology of the Quality By Vision Clearance Gauge has the potential to solve a wealth of problems. The system provides a live image of the roll and the chuck. This allows customers to see if a defect is in place and then prevent the problems in real time. There are also a few additional benefits - the roll and chuck defects are visible and the changeover stops can be reduced.
A diverse solution
For a customer like Caniel, we often find that there’s a need to provide a solution that can deal with a lot of different can types and sizes that are produced on different lines. Naturally, there are a lot of stops and changes needed on large can making lines – so offering a solution that allows these to be reduced as much as possible enables significant improvements to be made when it comes to efficiency.
What was the result? Well, since using the tool, Caniel informed us that they have been able to reduce downtime and improve efficiency on their can line.
So how did our customer respond to the great product and service we provided? Well, Ori Salan from Caniel put it this way:
“The Quality By Vision Clearance Gauge allowed us to solve many problems. It can be used as a preventative maintenance and troubleshooting tool when dealing with seam defects and ultimately this advanced solution allows us superior protection.
“The team at Industrial Physics identified the perfect solution for our testing requirements and this has been a huge benefit for us.”
Your test and inspection partner
At Industrial Physics, we’re here to protect the integrity of packaging, products, and materials for manufacturers, production lines and laboratories - all over the world. For us, that goes beyond simply supplying test and inspection instruments. It’s about being there for our customers and acting as a true partner: answering questions, sharing our knowledge, and reacting quickly if something goes wrong.
Delighted by the success of the solution and partnership we offered, Nora added,
“We’ve worked with Caniel for many years – they know our products well and already have a wealth of Industrial Physics equipment in place across their operation. We’ve built up a trusted relationship with them.”
For our customers like Caniel, we often find there’s a need to provide a solution that can deal with a lot of different can types and sizes produced on different lines. Naturally, there are a lot of stops and changes needed on large can making lines – so offering a solution that allows these to be reduced as much as possible enables significant improvements to be made when it comes to efficiency.
Since using our clearance gauge, Caniel informed us that they have successfully reduced downtime while improving the efficiency of their canning line.
For us, simply providing a product isn’t enough. Helping our customers to get the most out of their equipment is what we believe makes Industrial Physics a true test and inspection partner, not just an equipment supplier. So we empowered Caniel to make the most of their new versatile system, to understand the full extent of its capability and the potential it offered them.
In fact, our team developed such a strong relationship with Caniel that over the years their team worked with us to test prototypes and help us to understand exactly what our customers would need when it comes to test and inspection solutions across the metal packaging space.
Masters of metal packaging
We've been making test and inspection devices for the metal packaging industry for many decades now and like to share our knowledge with our customers.
In the knowledgebase section of our website we publish lots of whitepapers, articles and videos on all of the industries we serve. Why not check out our blog ‘beverage packaging testing – how to find the recipe for success?’ or, just for fun, have a read of our popular article showing the timeline history of can manufacture.
We’re always pleased to hear that the products each customer chose solved their inspection problem. Whatever industry you work in we typically have a range of fantastic options. Other customers within canning and can manufacture have been equally impressed with the SEAM360 double seam can inspection gauge or the AUTO XTS.
If you’d like to find out how Industrial Physics could support your needs, get in touch by clicking below.
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